SMT Reel Splicing Equipment automatically splices a new SMD reel tape to the existing reel tape. With this machine, you don’t need to stop your SMT production line when you are going to supplement a new reel tape. You can image how the benefit it is! That is to say, no downtime! Your SMT production line can run continuously without any interruption. Thus, our machine greatly improves the efficiency of SMT production line.

Specification

Screen Printing Comparison:

• New Material Tray Components: The new material tray components feature enhanced screen printing technology, ensuring clearer and more precise markings for easy identification and tracking during production.
• Old Material Tray Components: In contrast, the old material tray components may have outdated or less accurate screen printing, leading to potential errors in material handling and identification.
• Material Modeling with MES System: Both new and old material tray components are modeled and compared within the MES system to streamline material tracking and eliminate discrepancies in material usage.

Bilateral Measured Value:

• Built-in Bridge: The system incorporates a built-in bridge that allows for the selection of LCR bridges from different brands and models based on customer requirements, ensuring flexibility and compatibility.
• Long Life Probe: Equipped with custom tungsten steel probes, the system boasts durable probes that rarely require replacement, ensuring longevity and reliability in measurement operations.
• High Success Rate: The system guarantees high success rates in CR measured values, with accurate readings achieved in a single attempt, reducing measurement errors and enhancing efficiency.
• High Precision: Offering a measurement accuracy of 0.05% and precise CR values, the system ensures high precision in measuring material properties and characteristics.

Additional Features:

• Bilateral Measurement: The system conducts simultaneous measurements on both old and new tray materials, comparing them within the MES system to detect and eliminate incorrect materials effectively.
• Pre-Stripping Film: Utilizing knurled gear, the system facilitates the easy peeling of covering films at the front end of material belts, ensuring smooth and efficient handling during production.
• Automatic Induction Precutting: Featuring automatic sensing scissors, the system initiates cutting automatically when the operator inserts the material belt, reducing manual effort, enhancing safety, and expediting the production process.

In summary, the system excels in providing advanced measurement capabilities, seamless integration with MES systems, and user-friendly features such as automatic cutting and pre-stripping film mechanisms, enhancing efficiency and accuracy in electronic component manufacturing processes.

The SMT Reel Splicing Equipment, model ET-817, revolutionizes material handling processes with its advanced automation features, enhancing efficiency and accuracy in various production environments. By focusing on automation and streamlining manual tasks, this machine offers a range of benefits that optimize workflow and improve overall productivity.

Automatic Material Receiving:

• The SMT Reel Splicing Equipment replaces manual material receiving with an automated process, significantly increasing the likelihood of successful transfers and enhancing equipment transfer rates.

Automatic Verification:

• With automatic verification capabilities, manual sampling and measurement are eliminated, ensuring foolproof and efficient operations. This feature enhances accuracy and reduces the risk of errors in material handling.

Labor Intensity Reduction:

• By reducing the labor intensity of employees and streamlining production processes, the machine boosts work efficiency and productivity. This leads to improved operational efficiency and a more streamlined workflow.

Management Cost Reduction:

• The machine helps in reducing management costs and staff turnover by increasing automation and decreasing reliance on manual labor. It ensures a unified material receiving status, minimizing discrepancies and enhancing operational consistency.

Advanced Material Support:

• The SMT Reel Splicing Equipment supports various material tapes, automatically adjusting the width to accommodate different materials. It can detect empty materials and handle components of at least 01005 specification, ensuring versatility and adaptability in material handling.

Automated Measurement and Identification:

• Offering automated measurement and identification capabilities for components of various specifications, the machine ensures accuracy and consistency in material handling processes.

Integration with MES System:

• By connecting seamlessly with customer MES systems, the machine closes the system loop to prevent wrong material handling. It can be utilized in incoming inspection, warehouse operations, and other stations, ensuring operational alignment and data consistency.

Time and Manpower Savings:

• Whether used for online material receiving or small inventory consolidation in warehouses, the automatic material receiving function of the SMT Reel Splicing Equipment saves significant time and manpower, optimizing operational efficiency and resource utilization.

In conclusion, the SMT Reel Splicing Equipment, model ET-817, stands out as a cutting-edge solution that enhances material handling processes through automation, accuracy, and efficiency. Its advanced features and capabilities make it a valuable asset in modern production environments, offering streamlined operations, improved productivity, and enhanced quality control.

Introducing the SMT Reel Splicing Equipment

The SMT Reel Splicing Equipment is a cutting-edge solution designed to enhance efficiency and accuracy in electronic component manufacturing processes. Packed with advanced features, this machine offers a seamless splicing experience tailored to meet diverse production needs. Here’s a concise overview of its key functionalities:

1. Versatile Tape Support: This machine is capable of handling various material tapes, including paper tape, black tape, transparent tape, and more, providing flexibility in material usage.
2. Automatic Width Adjustment: The machine automatically adjusts its width to accommodate 8mm, 12mm, and 16mm material belts, simplifying setup and ensuring compatibility with different tape sizes.
3. Flexible Spacing Options: With support for different spacing strips such as 2mm, 4mm, 8mm, and 16mm, the machine offers versatility in splicing configurations to suit specific production requirements.
4. Thickness Compatibility: It supports strips of various thicknesses, ranging from 0.1mm to 1.5mm, enabling seamless handling of components of different sizes.
5. Material Detection and Component Support: The machine features empty material detection capabilities and supports components as small as 01005, ensuring precise and efficient splicing operations.
6. Automated Quality Checks: It automatically detects resistance values, capacitance values, and sensing values, while also conducting silk screen printing checks to prevent the use of incorrect materials, ensuring high-quality output.
7. Wireless Barcode Scanning and Error Prevention: With support for wireless scanning for barcode checking, the machine enhances error-proofing measures, enabling quick verification of materials and reducing the risk of errors during splicing.
8. MES System Integration: The machine seamlessly interfaces with customer Manufacturing Execution Systems (MES), facilitating data exchange and enhancing overall manufacturing process management.
9. Portable Offline Operation: As an offline machine, it offers the freedom to move around, allowing for flexible deployment within manufacturing facilities to optimize workflow efficiency.
10. User-Friendly Interface: Featuring a simple interface, the machine ensures ease of operation, making it user-friendly for operators and enhancing overall productivity.

In conclusion, the SMT Reel Splicing Equipment is a state-of-the-art solution that combines versatility, precision, and user-friendliness to streamline splicing operations in electronic component manufacturing. With its comprehensive range of features and capabilities, this machine is poised to elevate production efficiency and quality in modern manufacturing environments.