PCB Vacuum Loader: This loader automatically loads bare PCBs using vacuum technology in SMT and DIP production lines. It minimizes transmission gaps between conveyors for seamless assembly. The PCB Vacuum Loader is located at the beginning of SMT production. It receives signals from the downstream machine and automatically lift stacked PCB boards using vacuum suction. Then it transfers them onto the conveyor for further processing. This loader machine plays a crucial role in loading bare PCBs in SMT and DIP production lines. The equipment greatly streamlines the manufacturing process and ensuring efficient workflow.
Features:
- Enclosed Design: Ensures the highest level of safety protection, with a top safety cover. Users can open the cover for convenient hardware maintenance.
- Powerful Suction Nozzles: Utilizes large magnetic suction cups to securely hold and position PCBs. With adjustable positions to ensure stable suction even for boards with small holes.
- Stable Width Adjustment: Features a sturdy and balanced width adjustment device controlled by a hand-operated screw mechanism.
- Front Loading Operation: Load PCBs from the front. With an opening on the door and a transparent acrylic panel for monitoring the internal operation without opening the door.
- Large PCB Capacity: Capable of storing up to 220 PCBs with a height of 220mm, accommodating approximately 220 PCBs with a thickness of 1mm each.
- Compact Footprint: Occupies minimal floor space due to its smaller machine size.
- Control System: Utilizes Panasonic PLC control and a touchscreen interface, equipped with an automatic alarm system.
- Sturdy Frame Structure: Welded sheet metal frame with paint finish and a colorful human-machine interface window.
- Lifting Mechanism: Employs a brake motor lifting mechanism with adjustable step distance, effectively reducing board loading time and enabling stacking of up to 300 PCBs (0.6mm thick boards).
- Transfer Structure: Utilizes a stepper motor transfer method with adjustable start and stop speeds for smooth and non-impactful board transfer.
- SMEMA Compatibility: Equipped with standard SMEMA signal ports for seamless online connectivity with other equipment.
Technical specifications
| Model | Dimension (L*W*H.MM) | PCB size (MM) | Weight (KG) | PCB storage |
| SVL250 | 500*980*1200 | 50*50-445*330 | 130KG | 100~300PCS |
| SVL330 | 550*980*1200 | 50*50-530*460 | 160KG | 100~300PCS |
| SVL390 | 600*980*1200 | 50*50-500*390 | 180KG | 100~300PCS |
| Transmission direction | Front fixed rail guide, left to right or right to left optional |
| PCB board placement position | Place the PCB on the front (convenient to operate) |
| Transmission height | 900mm±20 |
| power supply | 220V\50Hz, 60Hz |
| conveyor motor | Stepper motor 42*48 |
| transfer driver | Stepper driver MT57 |
| Lift motor | LINYI45W with brake function |
| Control System | Panasonic PLC, microcomputer touch screen |
| Detect photoelectricity | Omron or HUAYIFENG |
| Lift screw | Taiwan Shangyin Ball Screw |
| cylinder | Translation lift cylinder Yadek |
| Lift cylinder magnetic sensor | CS1-G magnetic switch |
| PCB detection optical fiber | Matsushita |
| transfer belt | With steel wire timing belt |
| Translation device | Stepper motor and guide rail movement |
| Suction plate device | Large suction vacuum generator, vacuum nozzle (the four nozzle heads can move the suction position arbitrarily) |
