The LED Vacuum Loader is located in the beginning of SMT production line. It receive signals from the lower machine and lift stacked PCB boards. Then it transfers them onto the guide rail for further processing on the downstream machine. This equipment is specifically suitable for transporting long LED light boards. It efficiently handles the transfer of PCB boards in the production line, ensuring smooth workflow and optimal efficiency. The LED Vacuum Loader plays a crucial role in the seamless operation of SMT assembly lines, enhancing productivity and accuracy in handling LED light boards. Effortlessly load bare LEDs to the production line with this vacuum loader, featuring an adjusted position of the suction nozzle to ensure secure clamping of PCBs. Easy to operate and efficient for LED assembly processes.
Features:
- Enclosed design for maximum safety protection, with a top safety cover. We can open the cover for easy maintenance of the machine hardware.
- Large and powerful magnet suction nozzles ensure secure fixation of the moving plate, with adjustable positions to stabilize circuit boards. The suction nozzles moves freely to accommodate PCBs with small holes.
- Stable and balanced width adjustment device controlled by a hand-operated lead screw.
- Front loading of PCB boards with an open door and transparent acrylic panel for monitoring the internal working conditions without opening the door.
- Storage capacity of up to 220mm in height for PCB boards, accommodating approximately 220 PCBs with a thickness of 1mm each.
- Compact footprint for space efficiency.
- Control system featuring Panasonic PLC control, touchscreen interface, and automatic alarm system.
- Frame structure constructed with sheet metal welding, painted surface treatment, and a colorful human-machine interface window.
- Brake motor lifting mechanism with adjustable step distance to shorten board loading time, capable of stacking up to 300 PCBs (0.6mm thick circuit boards).
- Stepper motor transfer structure for smooth and controllable movement, with adjustable start, stop, and speed settings to prevent board collision.
- Equipped with standard SMEMA signal ports for seamless online connectivity with other devices.
Specification
| Model | Dimension (L*W*H.MM) | PCB size(MM) | Weight(KG) | PCB storage |
| SVL330 | 1700*1200*1280 | 50*50-1300*330 | 130KG | 200mm or specify |
| Rack size | 1200*1050*1250mm |
| Adapt to PCB size | 50*50—1200*350mm |
| Transmission direction | Rail guides front fixed, left to right or right to left |
| PCB board placement position | Place the PCB on the front (convenient to operate) |
| Transmission height | 900mm±20 |
| power supply | 220V\50Hz, 60Hz |
| conveyor motor | Stepper motor 42*48 |
| transfer driver | Stepper driver MT57 |
| Lift motor | LINYI45W with brake function |
| Control System | Panasonic PLC, microcomputer touch screen |
| Detect photoelectricity | Omron or HUAYIFENG |
| Lift screw | Taiwan Shangyin Ball Screw |
| cylinder | Translation lift cylinder Yadek |
| Lift cylinder magnetic sensor | CS1-G magnetic switch |
| PCB detection optical fiber | Matsushita |
| transfer belt | With steel wire timing belt |
| Translation device | Stepper motor and guide rail movement |
| Suction plate device | Large suction vacuum generator, vacuum nozzle (the four nozzle heads can move the suction position arbitrarily) |
