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Maintenance and Care Guidelines for Automated Guided Vehicles (AGVs)

Automated Guided Vehicles (AGVs) play a crucial role in modern industrial automation, improving efficiency in various operations. To ensure optimal performance and extend the lifespan of these vehicles, regular maintenance and care are essential. This article outlines key maintenance practices and important safety measures when operating AGVs.

I. Swivel Wheel Maintenance

1. Overview of Swivel Wheels:
Swivel wheels are equipped with a universal wheel structure, allowing for free rotation under external force. They utilize back-pressure springs that maintain a certain level of rebound even under pressure.

2. Maintenance Measures:

Regular Cleaning: Keep swivel wheels clean and free from debris such as hair or loose wires. Periodic cleaning helps maintain their functionality.
Check Flexibility: If swivel wheels become unresponsive or stiff, remove any entangling debris immediately to ensure smooth operation.

II. Bumper Structure and Maintenance

1. Function of Bumpers:
Each AGV is equipped with front and rear bumpers made of soft foam rubber, along with sensitive limit switches to enhance safety during operation.

2. Maintenance Measures:

Troubleshooting: In the event of bumper malfunction, inspect both wiring and the limit switches to ensure they are functioning properly.
Regular Checks: Verify that the bumpers are intact and functional to protect the vehicle and surroundings during operation.

III. Lifting Platform Maintenance

1. Overview of the Lifting Platform:
The lifting platform features lifting devices, roller platforms, and electromagnet release systems primarily used for assembly line tasks.

2. Maintenance Measures:

Lubrication: Regularly check and apply lubricant to the lifting devices to guarantee smooth operation.
Motor Inspection: Monitor the electric control system and motor performance to ensure stable functioning.

IV. General Maintenance Tips for AGVs

1. Panel Cleaning:

Clean the control panel daily to remove dust and grease, ensuring it remains clean and functional.
Avoid moisture, keeping both the control panel and electrical components dry to prevent damage.

2. Cleaning Method:

Use a damp cloth to wipe down the panel, avoiding corrosive cleaners that may damage the surface.

3. Safe Operation:

Before moving an AGV, ensure that the drive is raised; if not, turn off the power.
In emergency situations, utilize the emergency stop button, and avoid dragging or using other forceful methods to stop the vehicle.

4. No Items on Control Panel:

Do not place items on the control panel, as this may interfere with operations and affect the vehicle’s functionality.

By adhering to these maintenance and care guidelines, you can ensure the long-term reliability and efficiency of Automated Guided Vehicles in your operations. Regularly maintaining AGVs not only enhances their performance but also contributes to a safer and more productive work environment.